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JamesSek * | A boiler is a closed vessel where water or other liquid is heated. The fluid does not boil. (In THE UNITED STATES, the word "furnace" is normally used if the purpose is never to boil the fluid.) The heated or vaporized fluid exits the boiler for use in various procedures or heating system applications,[1][2] including water heating, central heating system, boiler-based power era, cooking food, and sanitation.
Materials
The pressure vessel of the boiler is usually made of steel (or alloy steel), or of wrought iron historically. Stainless steel, especially of the austenitic types, is not found in wetted elements of boilers thanks to stress and corrosion corrosion breaking.[3] However, ferritic stainless steel is often used in superheater sections that will not come in contact with boiling water, and electrically heated stainless shell boilers are allowed under the Western european "Pressure Equipment Directive" for creation of steam for sterilizers and disinfectors.[4]
[url=https://en.wikipedia.org/wiki/Boiler]https://en.wikipedia.org/wiki/Boiler[/url]
In live steam models, copper or brass is often used because it is more fabricated in smaller size boilers easily. Historically, copper was often used for fireboxes (particularly for vapor locomotives), due to its better formability and higher thermal conductivity; however, in newer times, the high price of copper often makes this an uneconomic choice and cheaper substitutes (such as metal) are used instead.
For much of the Victorian "age group of steam", the only materials used for boilermaking was the best quality of wrought iron, with assembly by rivetting. This iron was from specialist ironworks, such as at Cleator Moor (UK), noted for the high quality of their rolled plate and its own suitability for high-reliability use in critical applications, such as high-pressure boilers. In the 20th century, design practice instead moved towards the utilization of steel, which is stronger and cheaper, with welded construction, which is quicker and requires less labour. It should be mentioned, however, that wrought iron boilers corrode considerably slower than their modern-day steel counterparts, and are less susceptible to localized stress-corrosion and pitting. This makes the durability of older wrought-iron boilers much more advanced than those of welded metal boilers.
Cast iron may be used for the heating vessel of home drinking water heaters. Although such heaters are usually termed "boilers" in a few countries, their purpose is to produce warm water usually, not steam, and so they run at low pressure and try to avoid boiling. The brittleness of cast iron helps it be impractical for high-pressure vapor boilers.
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Energy
The source of heat for a boiler is combustion of some of several fuels, such as wood, coal, oil, or gas. Electric vapor boilers use resistance- or immersion-type heating elements. Nuclear fission is used as a heat source for producing steam also, either directly (BWR) or, in most cases, in specialised temperature exchangers called "steam generators" (PWR). Heat recovery steam generators (HRSGs) use the heat rejected from other procedures such as gas turbine.
Boiler efficiency
there are two solutions to gauge the boiler efficiency 1) direct method 2) indirect method
Immediate method -immediate approach to boiler efficiency test is more usable or more common
boiler efficiency =Q*((Hg-Hf)/q)*(GCV *100 ) Q =Total vapor stream Hg= Enthalpy of saturated vapor in k cal/kg Hf =Enthalpy of feed water in kcal/kg q= quantity of fuel use in kg/hr GCV =gross calorific value in kcal/kg like pet coke (8200 kcal/KG)
indirect method -to measure the boiler efficiency in indirect method, we are in need of a subsequent parameter like
Ultimate analysis of fuel (H2,S2,S,C moisture constraint, ash constraint)
percentage of O2 or CO2 at flue gas
flue gas temperature at outlet
ambient temperature in deg c and humidity of air in kg/kg
GCV of gas in kcal/kg
ash percentage in combustible fuel
GCV of ash in kcal/kg
Configurations
Boilers can be classified in to the following configurations:
Container boiler or Haycock boiler/Haystack boiler: a primitive "kettle" in which a fireplace heats a partially filled drinking water box from below. 18th century Haycock boilers produced and stored large volumes of very low-pressure vapor generally, barely above that of the atmosphere often. These could burn wood or frequently, coal. Efficiency was very low.
Flued boiler with a couple of large flues-an early type or forerunner of fire-tube boiler.
Diagram of the fire-tube boiler
Fire-tube boiler: Here, drinking water partially fills a boiler barrel with a small volume remaining above to support the vapor (steam space). This is the kind of boiler used in all steam locomotives nearly. The heat source is inside a furnace or firebox that has to be kept completely surrounded by water in order to keep the temperatures of the heating system surface below the boiling point. The furnace can be situated at one end of the fire-tube which lengthens the road of the hot gases, thus augmenting the heating surface which may be further increased by making the gases invert direction through a second parallel pipe or a lot of money of multiple pipes (two-pass or come back flue boiler); on the other hand the gases may be taken along the edges and then beneath the boiler through flues (3-pass boiler). In case of a locomotive-type boiler, a boiler barrel expands from the firebox and the hot gases go through a bundle of fire tubes inside the barrel which greatly escalates the heating system surface compared to a single pipe and further increases heat transfer. Fire-tube boilers usually have a comparatively low rate of vapor creation, but high vapor storage capacity. Fire-tube boilers mostly burn solid fuels, but are readily adaptable to the people of the gas or water variety.
Diagram of the water-tube boiler.
Water-tube boiler: In this type, pipes filled with drinking water are arranged inside a furnace in several possible configurations. Often the water tubes connect large drums, the lower ones containing water and the upper ones water and steam; in other situations, such as a mono-tube boiler, drinking water is circulated with a pump through a succession of coils. This type provides high steam production rates generally, but less storage space capacity than the above mentioned. Water pipe boilers can be made to exploit any warmth source and tend to be preferred in high-pressure applications because the high-pressure water/steam is contained within small diameter pipes which can withstand the pressure with a thinner wall structure.
Flash boiler: A flash boiler is a specialized kind of water-tube boiler where pipes are close together and water is pumped through them. A flash boiler differs from the kind of mono-tube steam generator where the tube is permanently filled with water. In a flash boiler, the pipe is held so hot that the water give food to is quickly flashed into vapor and superheated. Flash boilers experienced some use in automobiles in the 19th century which use continued into the early 20th century. .
1950s design steam locomotive boiler, from a Victorian Railways J class
Fire-tube boiler with Water-tube firebox. Sometimes the two above types have been mixed in the following manner: the firebox contains an assembly of water tubes, called thermic siphons. The gases then pass through a typical firetube boiler. Water-tube fireboxes were installed in many Hungarian locomotives,[citation needed] but have fulfilled with little success far away.
Sectional boiler. Within a cast iron sectional boiler, sometimes called a "pork chop boiler" water is contained inside solid iron areas.[citation needed] These sections are assembled on site to create the finished boiler.
Safety
See also: Boiler explosion
To define and secure boilers safely, some professional specialized organizations such as the American Culture of Mechanical Engineers (ASME) develop requirements and regulation codes. For example, the ASME Boiler and Pressure Vessel Code is a typical providing an array of guidelines and directives to ensure compliance of the boilers and other pressure vessels with security, design and security standards.[5]
Historically, boilers were a source of many serious injuries and property destruction as a consequence to poorly understood engineering principles. Thin and brittle metal shells can rupture, while badly welded or riveted seams could start, leading to a violent eruption of the pressurized steam. When water is changed into vapor it expands to over 1,000 times its original travels and volume down steam pipes at over 100 kilometres each hour. Because of this, steam is a superb way of moving energy and temperature around a site from a central boiler house to where it is needed, but without the right boiler feed water treatment, a steam-raising flower will suffer from level formation and corrosion. At best, this boosts energy costs and can lead to poor quality steam, reduced efficiency, shorter vegetation and unreliable operation. At worst, it can lead to catastrophic failing and loss of life. Collapsed or dislodged boiler tubes can also aerosol scalding-hot vapor and smoke out of the air intake and firing chute, injuring the firemen who fill the coal into the fire chamber. Extremely large boilers providing a huge selection of horsepower to operate factories can potentially demolish entire buildings.[6]
A boiler that has a loss of give food to drinking water and is permitted to boil dry can be extremely dangerous. If nourish drinking water is then sent in to the unfilled boiler, the small cascade of incoming water instantly boils on connection with the superheated metallic shell and leads to a violent explosion that cannot be managed even by security vapor valves. Draining of the boiler can also happen if a leak occurs in the steam supply lines that is larger than the make-up water supply could replace. The Hartford Loop was developed in 1919 by the Hartford Vapor Boiler and Insurance Company as a method to assist in preventing this condition from happening, and thereby reduce their insurance statements.[7][8]
Superheated steam boiler
A superheated boiler on a steam locomotive.
Main article: Superheater
Most boilers produce steam to be utilized at saturation heat range; that is, saturated vapor. Superheated steam boilers vaporize water and additional heat up the steam in a superheater then. This provides steam at higher temp, but can decrease the overall thermal efficiency of the steam generating seed because the higher steam temp takes a higher flue gas exhaust heat.[citation needed] There are several ways to circumvent this issue, typically by giving an economizer that heats the feed drinking water, a combustion air heating unit in the hot flue gas exhaust path, or both. A couple of benefits to superheated vapor that may, and will often, increase overall efficiency of both steam generation and its own utilization: gains in input temperature to a turbine should outweigh any cost in additional boiler problem and expense. There may also be practical limitations in using moist vapor, as entrained condensation droplets will harm turbine blades.
Superheated steam presents unique safety concerns because, if any operational system component fails and allows steam to flee, the high temperature and pressure can cause serious, instantaneous injury to anyone in its path. Since the escaping steam will at first be completely superheated vapor, detection can be difficult, although the extreme heat and sound from such a leak obviously indicates its presence.
Superheater procedure is similar to that of the coils on an air conditioning unit, although for a different purpose. The vapor piping is directed through the flue gas path in the boiler furnace. The heat in this area is between 1 typically,300 and 1,600 °C (2,372 and 2,912 °F). Some superheaters are radiant type; that is, they absorb warmth by rays. Others are convection type, absorbing temperature from a fluid. Some are a combination of both types. Through either method, the extreme heat in the flue gas path will heat the superheater steam piping and the steam within also. While the temp of the vapor in the superheater goes up, the pressure of the steam does not and the pressure remains the same as that of the boiler.[9] Virtually all steam superheater system designs remove droplets entrained in the steam to prevent harm to the turbine blading and associated piping.
Supercritical steam generator
Boiler for a power herb.
Main article: Supercritical steam generator
Supercritical steam generators are used for the production of electric power frequently. They operate at supercritical pressure. As opposed to a "subcritical boiler", a supercritical vapor generator operates at such a higher pressure (over 3,200 psi or 22 MPa) that the physical turbulence that characterizes boiling ceases that occurs; the fluid is liquid nor gas but a super-critical fluid neither. There is absolutely no generation of steam bubbles within water, because the pressure is above the critical pressure point of which steam bubbles can develop. As the fluid expands through the turbine levels, its thermodynamic state drops below the critical point as it does work turning the turbine which changes the electrical generator from which power is eventually extracted. The liquid at that point may be considered a mix of steam and liquid droplets as it passes into the condenser. This leads to slightly less gasoline use and for that reason less greenhouse gas production. The term "boiler" shouldn't be used for a supercritical pressure steam generator, as no "boiling" occurs in this product.
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Accessories
Boiler fittings and accessories
Pressuretrols to control the steam pressure in the boiler. Boilers generally have two or three 3 pressuretrols: a manual-reset pressuretrol, which functions as a basic safety by setting the top limit of steam pressure, the working pressuretrol, which controls when the boiler fires to keep pressure, and for boilers outfitted with a modulating burner, a modulating pressuretrol which settings the amount of fire.
Safety valve: It can be used to relieve pressure and stop possible explosion of a boiler.
Water level signals: They show the operator the level of fluid in the boiler, known as a view cup also, water measure or water column.
Bottom blowdown valves: They offer a way for removing solid particulates that condense and rest on the bottom of the boiler. As the name implies, this valve is located straight on underneath of the boiler usually, and is occasionally opened up to use the pressure in the boiler to drive these particulates out.
Continuous blowdown valve: This allows a small quantity of water to escape continuously. Its purpose is to prevent the water in the boiler becoming saturated with dissolved salts. Saturation would business lead to foaming and cause drinking water droplets to be carried over with the vapor - a condition known as priming. Blowdown is often used to monitor the chemistry of the boiler water also.
Trycock: a kind of valve that is often use to manually check a water level in a tank. Most entirely on a drinking water boiler commonly.
Flash tank: High-pressure blowdown enters this vessel where the vapor can 'flash' safely and become used in a low-pressure system or be vented to atmosphere as the ambient pressure blowdown flows to drain.
Automatic blowdown/constant heat recovery system: This technique allows the boiler to blowdown only once makeup water is moving to the boiler, thereby transferring the utmost amount of heat possible from the blowdown to the makeup water. No flash container is normally needed as the blowdown discharged is near to the temperature of the make-up water.
Hand holes: These are steel plates installed in openings in "header" to allow for inspections & installing pipes and inspection of internal surfaces.
Vapor drum internals, a series of display screen, scrubber & cans (cyclone separators).
Low-water cutoff: It really is a mechanical means (usually a float switch) that is utilized to turn from the burner or shut off fuel to the boiler to prevent it from working once the drinking water goes below a certain point. If a boiler is "dry-fired" (burnt without drinking water in it) it can cause rupture or catastrophic failure.
Surface blowdown collection: It provides a means for removing foam or other light-weight non-condensible substances that have a tendency to float on top of the water inside the boiler.
Circulating pump: It really is designed to circulate water back again to the boiler after it has expelled a few of its heat.
Feedwater check valve or clack valve: A non-return stop valve in the feedwater line. This can be fitted to the relative aspect of the boiler, below water level just, or to the top of the boiler.[10]
Top feed: In this design for feedwater injection, the water is fed to the top of the boiler. This may reduce boiler exhaustion triggered by thermal stress. By spraying the feedwater over some trays water is quickly warmed and this can reduce limescale.
Desuperheater tubes or bundles: Some tubes or bundles of tubes in water drum or the steam drum designed to cool superheated vapor, in order to provide auxiliary equipment that will not need, or may be damaged by, dry vapor.
Chemical substance injection line: A link with add chemicals for controlling feedwater pH.
Steam accessories
Main vapor stop valve:
Steam traps:
Main vapor stop/check valve: It is utilized on multiple boiler installations.
Combustion accessories
Energy oil system:gas oil heaters
Gas system:
Coal system:
Soot blower
Other essential items
Pressure gauges:
Feed pumps:
Fusible plug:
Inspectors test pressure measure attachment:
Name plate:
Registration plate: |
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AdikMakowski | Temat zaniżonych odszkodowań z ubezpieczeń OC jest zdecydowanie w Polsce nieustannie bardzo aktywny. Pomimo ogromnego podniesienia stawki składek ubezpieczeń OC, pod pozorem zapewniania usług najwyższej jakości, wciąż mnóstwo ludzi biorących udział w zdarzeniach drogowych nie dostaje takich pieniędzy, jakie w rzeczywistości się im należą. W przypadku zaniżonych wypłat od firm ubezpieczeniowych najlepszym rozwiązaniem może być sprzedaż odszkodowań, jaka oszczędzi nam cenny czas, nerwy, ale i pieniądze. Wykonując taki krok mamy natychmiastowo całkowite [url=http://rekompensum.pl]dopłaty do odszkodowań oc[/url] otrzymując równocześnie wszelkie niezbędne nam pieniądze w niezwykle niedługim czasie.
Zasada jest tutaj niesłychanie prosta. Skupujemy odszkodowania wszystkie, niezależnie od ich wielkości, biorąc na siebie wszelkie obowiązki związane z otrzymaniem od firmy ubezpieczeniowej należnej kwoty. Skup szkody OC to przede wszystkim własnoręczne, prawidłowe przekalkulowanie należnej wypłaty, a w dalszej kolejności wypłacenie tej wartości osobie zbywającej własne odszkodowanie. Z dopłaty do odszkodowań OC będzie można skorzystać również w przypadku, jak zgodziliśmy się na sumę odszkodowania proponowaną przez firmę ubezpieczeniową i dostaliśmy już należne środki. W takiej sytuacji kwota dopłaty jest różnicą pomiędzy kwotą należącą się nam w rzeczywistości, a tą, jaką otrzymaliśmy od firmy ubezpieczeniowej.
Uczciwy [url=http://rekompensum.pl]dopłaty do odszkodowań[/url] to zawsze najrozsądniejsze rozwiązanie umożliwiające bardzo szybkie otrzymanie pieniędzy i na przykład naprawę własnego auta z zastosowaniem markowych części. To konkretnie na podstawie tego typu części muszą być kalkulowane odszkodowania, jednak firmy ubezpieczeniowe uwielbiają te stawki znacznie zaniżać. Zaniżone odszkodowanie z OC nie musi być problemem. Walka o należne pieniądze nie będzie musiała oznaczać naprawdę nawet wielu lat batalii w sądzie z firmą ubezpieczeniową. Należy po prostu wybrać skup odszkodowań OC i w niezwykle krótkim czasie odzyskać wszystkie należne pieniądze, a później zapomnieć o całej sprawie. Wypłata uczciwego odszkodowania nigdy nie będzie zależna od efektów sprawy w sądzie przeciw ubezpieczycielowi. Po profesjonalnym przyjrzeniu się danej sprawie możemy szybko przekazać swoją propozycję odszkodowania, a po jego zaakceptowaniu tak samo szybko je przekazać. |
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